{"id":2941,"date":"2015-12-21T14:06:03","date_gmt":"2015-12-21T20:06:03","guid":{"rendered":"https:\/\/www.mate.com\/de\/solution-bulletins\/special-applications-solution-bulletins\/coatings-and-treatments\/"},"modified":"2016-02-18T09:41:02","modified_gmt":"2016-02-18T15:41:02","slug":"coatings-and-treatments-bulletin","status":"publish","type":"page","link":"https:\/\/www.mate.com\/de\/technische-resourcen\/forming-applications\/special-applications-solution-bulletins\/improve-quality-and-performance\/coatings-and-treatments-bulletin\/","title":{"rendered":"Coatings & Treatments: Maxima\u2122 and Nitride"},"content":{"rendered":"

The Problem:<\/h2>\n

Materials can be harsh on tool life and performance. Certain, more ductile materials are more prone to galling, such as stainless steel, galvanized
\nsteel or aluminum. Caused by the pressure and heat of the punching process, galling is when the metal being punched adheres to the punch tip . Galled punches produce inferior parts, and you need to stop the press, remove the punch and clean it with a fine stone before you can resume punching. They also wear more quickly.<\/p>\n

Other materials, such as fiberglass, are more abrasive and wear out the punch, sometimes fairly quickly. In such environments, punches must be
\nreplaced more frequently to maintain desired performance and quality. Mate offers a couple of solutions to help combat these issues: Maxima\u2122
\ncoating and nitride treatment.<\/p>\n

The Mate Solution:<\/h2>\n

Maxima\u2122 Coating<\/h2>\n

\"OLYMPUS<\/p>\n

Maxima\u2122<\/em> is Mate\u2019s premium tool steel coating formulated exclusively for punch press tooling applications. Hard, wearresistant and lubricious, Maxima\u2122<\/em> is a multilayer Zirconium Titanium Nitride coating. When applied to the surface of Mate\u2019s premium tool steel punches, Maxima\u2122<\/em> acts as a barrier between
\nthe punch and the sheet metal. With its exceptional lubricity, Maxima\u2122<\/em> greatly improves stripping by reducing the friction that occurs during this portion of the punching cycle. Since less friction means less heat build up, that means there\u2019s less galling and longer tool life. Maxima\u2122<\/em> is particularly good for adhesive wear tooling applications. In real life tests, Maxima\u2122<\/em> has increased tool life between 2 to 10 times.<\/p>\n

Nitride Treatment\"nitride_punch\"<\/h2>\n

Nitride is a heat treatment feature for abrasive and adhesive wear environments when punching thin materials. It becomes an integral component of the structure of the punch material, extending tool life. Nitride treated punches are recommended for punching abrasive materials (e.g., fiberglass) or materials that cause galling (e.g., stainless steel, aluminum) and for high speed punching. (Photo, bottom right).<\/p>\n","protected":false},"excerpt":{"rendered":"

The Problem: Materials can be harsh on tool life and performance. Certain, more ductile materials are more prone to galling, such as stainless steel, galvanized steel or aluminum. Caused by the pressure and heat of the punching process, galling is when the metal being punched adheres to the punch tip . Galled punches produce inferior […]<\/p>\n","protected":false},"author":5,"featured_media":0,"parent":4709,"menu_order":431,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-2941","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nCoatings & Treatments: Maxima\u2122 and Nitride - Mate Precision Technologies<\/title>\n<meta name=\"description\" content=\"The Problem: Materials can be harsh on tool life and performance. 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