{"id":8060,"date":"2015-12-21T13:22:21","date_gmt":"2015-12-21T19:22:21","guid":{"rendered":"https:\/\/www.mate.com\/cs\/fabrication-solutions\/special-application-success-tips\/"},"modified":"2015-12-21T13:22:21","modified_gmt":"2015-12-21T19:22:21","slug":"special-application-success-tips","status":"publish","type":"page","link":"https:\/\/www.mate.com\/cs\/technical-resources\/punch-press-resources\/tips-techniques\/special-application-success-tips\/","title":{"rendered":"Special Application Success Tips"},"content":{"rendered":"<p>Mate has developed numerous piercing and forming solutions since 1962. The following best practices are designed to help you improve the effectiveness of your sheet metal fabrication operations. Please be sure to check back regularly for updates.<\/p>\n<hr \/>\n<h2>Cantilever Die<\/h2>\n<p>A cantilever is an unsupported section of the die. Think of a \u201cU\u201d shape. The tongue is unsupported, which may lead to a line of weakness in the die. (See illustration.) As a guideline, the die shape is said to include a cantilever when the periphery around the feature is more than 2.5x the width of the feature.<\/p>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Die.jpg\" rel=\"attachment wp-att-5500\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-5500 aligncenter\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Die.jpg\" alt=\"Cantilever_Die\" width=\"142\" height=\"140\" \/><\/a><\/p>\n<p>There are several alternate ways to produce this shape, including:<\/p>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Alts-1.jpg\" rel=\"attachment wp-att-7818\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-7819 size-full\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Alts-1.jpg\" alt=\"\" width=\"650\" height=\"239\" srcset=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Alts-1.jpg 650w, https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cantilever_Alts-1-400x147.jpg 400w\" sizes=\"auto, (max-width: 650px) 100vw, 650px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Cluster Hole Spacing \u2013 Round Insert Style<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/round_cluster_inserts.jpg\" rel=\"attachment wp-att-5511\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-5511 aligncenter\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/round_cluster_inserts.jpg\" alt=\"Round Hole Spacing\" width=\"162\" height=\"335\" srcset=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/round_cluster_inserts.jpg 967w, https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/round_cluster_inserts-768x1588.jpg 768w, https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/round_cluster_inserts-290x600.jpg 290w\" sizes=\"auto, (max-width: 162px) 100vw, 162px\" \/><\/a><\/p>\n<p style=\"text-align: left;\">The spacing between holes in an insert style cluster tool is limited by the space required by the punch head. Each hole is produced with an insert. Each insert has a tapered head. These heads can not overlap. In some circumstances, Mate\u00a0 recommends double spacing a cluster tool.<\/p>\n<p style=\"text-align: left;\"><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/cluster_double_space.jpg\" rel=\"attachment wp-att-5512\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-5512 aligncenter\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/cluster_double_space.jpg\" alt=\"Cluster Double Space\" width=\"289\" height=\"213\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Cluster Hole Spacing \u2013 Shaped Insert Style<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/shaped_cluster_inserts.jpg\" rel=\"attachment wp-att-5568\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5568\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/shaped_cluster_inserts.jpg\" alt=\"shaped cluster inserts\" width=\"159\" height=\"363\" \/><\/a><\/p>\n<p>The spacing between holes in an insert style cluster tool is limited by the space required by the hardware used to retain the insert. Each hole is produced with an insert. Each insert requires a fastening screw. Insert screw heads can not overlap. In some circumstances, we would recommend double spacing a cluster tool.<\/p>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/shaped_cluster_double.jpg\" rel=\"attachment wp-att-5575\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5575\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/shaped_cluster_double.jpg\" alt=\"shaped cluster double\" width=\"300\" height=\"271\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Cluster Hole Spacing \u2013 Die Web Width<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cluster_web_width.jpg\" rel=\"attachment wp-att-5573\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5573\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Cluster_web_width.jpg\" alt=\"Cluster double space\" width=\"380\" height=\"267\" \/><\/a><\/p>\n<p>The spacing between holes in an insert style cluster tool is limited by the width of the web in the die.\u00a0 When the spacing of the holes in the requested cluster pattern are tool close, they would result in webs that will decrease the strength of the die.\u00a0 In those circumstances, Mate might recommend double spacing this cluster tool.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Cold Forged Emboss Minimum Width<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/EmbossColdForged-1.jpg\" rel=\"attachment wp-att-5624\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5624\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/EmbossColdForged-1.jpg\" alt=\"Cold Forged Emboss Min Width\" width=\"200\" height=\"200\" \/><\/a><\/p>\n<p>The minimum recommended width of any element or space between elements should be no less than the material thickness.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Continuous Louver \u2013 Cosmetic Appearance<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-front-end.jpg\" rel=\"attachment wp-att-5625\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5625\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-front-end.jpg\" alt=\"Louver\" width=\"272\" height=\"181\" srcset=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-front-end-750x500.jpg 750w, https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-front-end-1000x670.jpg 1000w\" sizes=\"auto, (max-width: 272px) 100vw, 272px\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-inside-end.jpg\" rel=\"attachment wp-att-5626\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5626\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Louver-inside-end.jpg\" alt=\"Louver inside end\" width=\"274\" height=\"197\" \/><\/a><\/p>\n<p>Continuous louver tools require the material to be advanced in short increments.\u00a0 During the incremental move the material is stretched and subsequently compressed. This may work harden the material and will leave noticeable overlap marks.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Countersink Depth<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Countersink_Depth_1.jpg\" rel=\"attachment wp-att-5636\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5636\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Countersink_Depth_1.jpg\" alt=\"Countersink Depth\" width=\"374\" height=\"207\" \/><\/a><\/p>\n<p>The minor diameter requested would require a depth of penetration that exceeds our recommendation for this material type and thickness. In order to maintain the major diameter, and the angle, we suggest you increase the minor diameter to reduce the required depth of penetration.\u00a0 If changing the minor diameter is unacceptable, then we would be pleased to quote a pilot nose design countersink.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Draft Angle<\/h2>\n<p>Mate recommends including a draft angle with a minimum of 5-degrees.\u00a0 The draft angle will assist the material to strip from the upper assembly.\u00a0 Benefits include: improved form quality, improved piece part quality, and improved stripping.<\/p>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Draft_Angle.jpg\" rel=\"attachment wp-att-5637\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5637\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/Draft_Angle.jpg\" alt=\"Draft Angle\" width=\"523\" height=\"308\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Extrusion\u00a0Diameter<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/extrusion_pre-pierce.jpg\" rel=\"attachment wp-att-5638\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5638\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/extrusion_pre-pierce.jpg\" alt=\"Extrusion height\" width=\"434\" height=\"199\" \/><\/a><\/p>\n<p>The diameter of the pre-pierce that would be required for this extrusion is smaller than we recommend for the material type and thickness specified. This may result in punch and\/or insert breakage. We suggest you either increase the diameter, or reduce the material thickness.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Extrusion Height<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/extrusion_height.jpg\" rel=\"attachment wp-att-5639\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5639\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/extrusion_height.jpg\" alt=\"Extrusion Height\" width=\"495\" height=\"161\" \/><\/a><\/p>\n<p>The maximum suggested height is 2-2.5x the material thickness, while ensuring the required pre-pierce is at least 1x the material thickness.\u00a0If the height of the form exceeds this recommendation, the form may burst. For optimal results, we suggest either reducing the height or the material thickness.<\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Maximum Form Height \u2013 Closed Forms<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/emboss.jpg\" rel=\"attachment wp-att-5652\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5652\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/emboss.jpg\" alt=\"emboss\" width=\"796\" height=\"298\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<h2>Side Wall Angle\u2013 Closed Forms<\/h2>\n<p><a href=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/emboss.jpg\" rel=\"attachment wp-att-5652\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-5652\" src=\"https:\/\/www.mate.com\/wp-content\/uploads\/2015\/12\/emboss.jpg\" alt=\"emboss\" width=\"796\" height=\"298\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<hr \/>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Mate has developed numerous piercing and forming solutions since 1962. The following best practices are designed to help you improve the effectiveness of your sheet metal fabrication operations. Please be sure to check back regularly for updates. Cantilever Die A cantilever is an unsupported section of the die. Think of a \u201cU\u201d shape. The tongue [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":0,"parent":8111,"menu_order":469,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-8060","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.6 (Yoast SEO v27.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Special Application Success Tips - Mate Precision Technologies<\/title>\n<meta name=\"description\" content=\"Mate has developed numerous piercing and forming solutions since 1962. 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